Shalimar Engineering

3 ROLLER MILL
INTRODUCTION
Material to be ground is fed to the grinding chamber through star feeder. The positioning of the ploughs ensures that the material continuously passes between the rotating rollers and the stationary bull ring and as such this brings about grinding process. The ground material is swept by the ascending stream of air and carried to the classifier. Over sized particles are returned by the classifier to the grinding chamber for regrinding. The desired product is carried to the cyclone. The final product is collected at the bottom of the Cyclone while the Air having fine dust is discharged from the Top of the Cyclone and the Dust laden air goes to the Dust Collection Unit where the dust is separated and clean Air is discharged in the Atmosphere
Staying tuned up with time and technology for over 25 years, LEW aspires to give our customers best solution, better products and services. We strive hard to contribute substantially to the global priority areas of energy conservation and environment protection. For saving energy and achieving good quality products, we have developed a THREE ROLLER MILL and a CLASSIFIER for it which ensures consistent output upto 400 Mesh.
PRINCIPLE
Material is ground by pressure & friction between stationary bull ring and the rotating rollers, which swing outwards due to the centrifugal force 
DESIGN.
·         MILL
The mill foundation houses the drive pull which incorporates a thrust bearing to support the central shaft and endures the roller loads. The grinding rollers are hinged on the spider. The roller assembly is uniquely designed to prevent the possible entry of fine powder. A perfect ball bearing with neoprene rubber seal is incorporated to prevent the entry of dust to the roller arm assembly. The contact area between roller arms and bull ring is maintained in such a way to achieve uniform and gradual wear & tear of the Roller. 
·         CLASSIFIER
The Classifier helps to obtain any mesh size upto 400 mesh by increasing or decreasing the RPM of the Whizzer Classifier through a Variable Speed Drive Motor. A knob is provided to adjust the required mesh. This helps in saving a lot of Time, Money & Energy. A Gear Box is mounted in the Classifier driven by 5 HP Electric Motor which is designed in such a way to prevent entry of the dust in the Gear Box.
·         BLOWER
The Fan casing is made from 5 mm M.S. Plate and suitable base is mounted with casing for the Electric Motor arc bearing Housing. The Base is made from 8 mm thick plate The M.S Fabricated Impeller is fitted on the shaft and shaft is mounted with Mono Plumber block and bearings. The blower is driven through a V-belt transmission with the help of Electric Motor.
 
APPLICATIONS
Industries Type
Materials
Minerals:
Bauxite, Calcite, Coal, Lime Stone, Soap Stone, China Clay, Dolomite, Betonies, Gypsum, POP, Marble etc.
Metal:
Red oxide, Barites, bauxite, coal, talc, C.I. Powder, Ferro Alloys, Zinc Dross, Brass Dross, etc.
Other:
Pesticides and Insecticide Prawn Feed, Precipitated Silica, Carbon Black etc

Additional Information:

• Item Code: 1
• Production Capacity: 600-3500 kg/hr
• Delivery Time: 2-3 months
• Packaging Details: lose in 24 feet truck

1)   Fertilizer plant

WE Offer Trunk-Key plant NPK fertilizer plants, NPK plants, NPK mixture fertilizer plants and other fertilizer plant. We also have a formulation team by which we can also formulate any type of Fertilizer.

NPK mixture fertilizers are formulated & recommended by agricultural scientists to enhance the output of the crops by giving it specific and exclusive blend of plant nutrients. All the major plant nutrients like Nitrogen, Phosphorus Sulphur and Potash are mixed in different ratios to make it suitable for specific crops. These specific ratios of NPK & 8 are called grades. The numbers in the grade's name represents the percentage of N1, P2O5 & K2O respectively in the mixture. There are separate grades for Rice, Wheat, Potato and Sugarcane, etc.

NPK fertilizer plants are used for production of complex with different concentrations and types, such as inorganic fertilizers and biological fertilizers. These fertilizers can be obtained in the form of uniform granules from upto 4mm size. These granules are white, cream brown, gray or black in colour.

Process Design

The raw materials is in the weight belts conveyors are weighed in hopper and moved to grinding and then to mi Mixer for producing homogenous mixture. The material is mixed with the recycle material and taken for granulation in granulation drum where the partial granulation is achieved with very fine jet of water spray. The fine powder gets deposited on a small naclei. This process can be controlled to produce particle size as per the demand of the customers. The material is taken to dryer drum where hot air generated in the furnace is passed though it. The raw material having low melting points easily melts and gets deposited on the nuclei. The high temperature evaporates water and the material is air dried. Further, the material is cooled by blowing ambient air through it in cooler drum. The 1 - 4 mm or desired size homogenous particles are obtained using vibrating screens. The screened particles of uniform size are precisely packed in bag. The oversize material (after crushing) and undersize are recycled. The dust in the system can be separated with cyclones and scrubbed with water.

Equipments of NPK Production Line

• Feeding Hopper  with load shell
• Feeder            
• Belt conveyor
• 3 roller mill
• Mixture
• Rotary drum granulator
• Furnace
• Rotary dryer
• Rotary cooler
• Rotary coating machine
• Packing machine
• Vibrating screen
• Cyclones & dust collector
• Bucket elevator
• Finished silo
• Packing machine

Plant is available according to client requirement

• Production Capacity = 75 to 400 Ton/Hr. ( & more According to special Requirement of client)
• Power & Fuel consumption  = depend upon production of material
• Raw Material required = as per formulation.

ABOUT GYRO SCREEN (vibro shifter)
New technology shifter is giving horizontal, vertical and circular mechanical vibration. Vibro Shifter is for screening dry powder OR wet medium. It is also useful for separation solid-solid OR Solid-liquid and classification of solid. It is rigid screening device, which vibrates with screen above its center of mass. Whole mass is suspended on coil springs, which gives thrust to screening unit by its own compression and de-compression. Spring allow unit to vibrates freely and also prevent transmission of vibration on floor. Number of screen decks and spacing frame assembled on circular base frame. Screen is uniformly tensioned in all direction by center support. Specially designed vibrating motor generates vibration. Eccentric shaft is fixed on both side extended motor shaft. Eccentric weight is rotate with motor and generates vibration of whole masks.

HOW GYRO SCREEN (vibro shifter) WORKS
Material for screening is to be fed into upper screen deck. Fine material enter into lower deck after pass from top screen and coarser remain over screen. Material over each deck is automatically discharge from individual discharge spout. Over size material discharge rate can be increase by increasing horizontal throw. Horizontal throw is increase by rotation of upper eccentric mass. Maximum vertical vibration is desirable for clean the screen and dislodge material. Vertical and tangential plane vibration is change by lower weight. Angular position of upper and lower eccentric weight is for control circular motion of particles in the screen for getting better screening efficiency.

Additional Information:

• Delivery Time: 30 -60 DAYS
• Packaging Details: LOOSE OR WOODEN BOX

Jet mill data
Model & size
Production  (Kg/Hr)
Air Req. (CFM)
Air Comp. (HP)
Size in Inch
Feeding size 150 mesh
minimum
Air Quantity requirement
Having pressure 7+2 =
9 Kg/Cm2
SJM--4
2-3
45
20
SJM--6
9-12
75
30
SJM-8
20-25
125
40
SJM-10
35-45
200
50
SJM-12
60-70
265
60
SJM-15
90-110
380
75
SJM-18
150-170
530
120
SJM-20
200-250
650
150
SJM-24
375-450
1050
250
SJM-30
700-850
1725
425
 
Production is depended on physical and chemical property of material Input.

Additional Information:

• Production Capacity: 10-450 HKG PER HOUR
• Delivery Time: 30-75 DAYS
• Packaging Details: WOODEN BOX OR LOOSE

We are Designer, manufacturing and supplying Pellet Burner. The offered equipment is used for firing of substances for a wide range of industries.
Major Uses of product
It is used in firing Rotary kiln, rotary furnace, steel furnace, billet plant, food industries, steel forging plant, Boiler or any place where direct fire flame is required.
 
 

We are presenting proven & efficient series of bio-mass pellet fired burners..

This is basically European concept for environment friendly combustion heating process.

It’s a eco-friendly product, Because PELLETS are made from wooden saw-dust, sugarcane west & many other agree-waste available in market.

 
 
Major Benefit of Pellet Burner

Eco friendly combustion

Lower cost of fuel compare to Oil & Gas.

Minimum guaranteed 25% and more savings in fuel cost.

Easy to store, Handle, Transport of pellets

Equal quality, un- interrupted availability of pellets all the seasons

Very small ash content as residue after burning

High efficient (90-95% ?) controlled combustion

Low power consumption

Clean & Silent operation

Compact sized installation compare to Wood Gasifier

Very few modifications require for replacing existing Oil & Gas burner in Boilar and any other process of combustion.

 
 
Benefits burners

Universal burners can be used in all kinds of boilers - boilers, cast iron, sheet metal boilers, etc.

Greatly increase the efficiency of the boiler and automate insertion and temperature control

Good price / performance

Clean combustion efficiency up to 85%

Burner can be installed in all manufactured solid fuel boilers

The burner is mounted hopper that allows us to comfort - Automatic reloading (optional)

The burner is controlled by the state of the art electronic control unit.

Convenient for Heating Engineers - EASY INSTALLATION

Burner burns all the pellets 6-8 mm (wood, grass, hay, agro), also excellent for brown coal nut 2, 2 black walnut, wood chips, etc.

 
 
 
 
Model
Pellet Burner is design according to requirement and usage of Consumer

Burner Capacity = 0.5 Lack -20 Lack K. Calorie/Hr & more.

Output Temperature = UP TO 1000%C. (Depend up on Pellets )

Power & Burning Fuels will be depend upon production of material

·        So we design plant according to requirement of consumer.

Dry Mix mortar Making Plant

What is dry mortar:

Dry mortar is also called pre-mixed mortar, which made in the factory by precise batching and uniform mixing. It can be used directly just by adding water in construction site. It has different properties though adding different additives. The demand for dry mortar has increased rapidly due to its outstanding merit compare to the mortar production in job-site.

Additional Information:

• Production Capacity: 1-25 ton /hour
• Delivery Time: 2-3 months
• Packaging Details: as per requirement

Quarry for Stone Crushing

We are manufacturing and designing spice processing plant for the entire range of spices. We use to manufacture semi automatic as well as fully automatic plant which includes Primary crushing, cleaning, washing, secondary crushing, screening, and storing. Plant is design according to requirement of client Specialized in the fabrication of these machines for Last 30 years and this enables us to be in a leading position in the field of quarry plant.

We design Project engineering design, manufacture and supply Equipment, Package and delivery, Installation, Commissioning, trial & Personnel training to company staff.

This plant includes some major stages of process:-

1)      Primary Grinding

2)      Secondary Grinding

3)      Screening/ Mesh Separation (Gradation)

4)      Dust Removing and dust collecting

5)        Final Storage

Plant Capacity Available

·        Production Capacity = 10–300 Ton/Hr.  AND MORE

(DESIGN According to Requirement of client)

·        In Put = 800x600 M.M

·        Out Put Size =1-30 M.M

·        Production = depend upon production And Out-put of material

·        Power = as per capacity and equipment selected in plant

Iron & other ore Beneficiation plant

WE ARE MANUFACTURER OF IRON AND OTHER MINERAL ORE BENEFICATION PLNAT AS PER REQUIREMENT. we manufacturing and supply a quality ore Beneficiation plant. These products undergo strict quality checks before being introduced in the market. The offered products are made accordingly to meet the requirements of clients. Besides this, we ensure our prestigious clients to deliver these product in committed time frame.

·         Iron Ore Beneficiation plan

The process of Beneficiation enables for upgrading iron ore

Benefit of Iron Ore:-

·         Iron ore is upgraded by this type of process

·         Process includes washing , wet grinding, screening separation, classification, magnetic separator, Gravity separation , jigging separation and other process as per requirement.

·         Then finally by making pellets this process is end

 Production Capacity = up to 100 Ton/Hr. ( & more According to Requirement of client)

Power consumption – depend upon production of material

Other ore Benefication plant

Just like iron ore Benefication, it is also Applicable in other metallic mineral ore like

Additional Information:

• Item Code: 78692
• Production Capacity: 5-100 ton per hour
• Delivery Time: 6-12 months
• Packaging Details: losse on trucks

An air classifier mill (ACM) grinding system combines a mechanical impact mill with an integrated air classifier, allowing for continuous, single-pass size reduction and fine particle classification. This system is used across a wide range of industries for the efficient and controlled production of fine to ultrafine powders.
How it works
Feeding: The process begins with raw material being fed into the grinding chamber, often via a hopper and rotary airlock.
Grinding: A high-speed rotor, equipped with impact hammers or pins, pulverizes the feed material through impact, attrition, and shearing.
Classification: An air stream is simultaneously drawn into the mill, sweeping the newly ground particles upward toward a rotating classifier wheel.
Separation: The classifier wheel uses centrifugal force to separate particles by size.
Accepted particles: Fine particles, with lower mass, are carried through the classifier wheel by the airflow and exit the mill for collection.
Rejected particles: Larger, heavier particles are thrown back towards the grinding zone for further size reduction.
Collection: The final fine product is then separated from the air stream in a downstream cyclone separator or bag filter, with the clean air being exhausted.
Key advantages
Precision and efficiency: The integrated design allows for precise control over the final particle size and a very narrow particle size distribution, without the need for external screens.
Versatility: ACM systems can handle a broad range of materials, including heat-sensitive products, by using a large air volume that cools the material during grinding.
Cost-effective: The all-in-one system reduces the need for multiple machines, saves space, lowers energy consumption, and reduces maintenance.
Contamination control: Many systems operate without grinding media and in a sealed environment, reducing the risk of product contamination.
Automated operation: The ability to adjust parameters like classifier wheel speed allows for automated and controlled production.

We are Designer, manufacturing and supplying Pellet Burner. The offered equipment is used for firing of substances for a wide range of industries.

Major Uses of product

It is used in firing Rotary kiln, rotary furnace, steel furnace, billet plant, food industries, steel forging plant, Boiler or any place where direct fire flame is required.

• We are presenting proven & efficient series of bio-mass pellet fired burners..
• This is basically European concept for environment friendly combustion heating process.
• It’s a eco-friendly product, Because PELLETS are made from wooden saw-dust, sugarcane west & many other agree-waste available in market.

Major Benefit of Pellet Burner

• Eco friendly combustion
• Lower cost of fuel compare to Oil & Gas.
• Minimum guaranteed 25% and more savings in fuel cost.
• Easy to store, Handle, Transport of pellets
• Equal quality, un- interrupted availability of pellets all the seasons
• Very small ash content as residue after burning
• High efficient (90-95% ?) controlled combustion
• Low power consumption
• Clean & Silent operation
• Compact sized installation compare to Wood Gasifier
• Very few modifications require for replacing existing Oil & Gas burner in Boilar and any other process of combustion.

Benefits burners

• Universal burners can be used in all kinds of boilers - boilers, cast iron, sheet metal boilers, etc.
• Greatly increase the efficiency of the boiler and automate insertion and temperature control
• Good price / performance
• Clean combustion efficiency up to 85%
• Burner can be installed in all manufactured solid fuel boilers
• The burner is mounted hopper that allows us to comfort - Automatic reloading (optional)
• The burner is controlled by the state of the art electronic control unit.
• Convenient for Heating Engineers - EASY INSTALLATION
• Burner burns all the pellets 6-8 mm (wood, grass, hay, agro), also excellent for brown coal nut 2, 2 black walnut, wood chips, etc.

Model

Pellet Burner is design according to requirement and usage of Consumer

• Burner Capacity = 0.5 Lack -20 Lack K. Calorie/Hr & more.
• Output Temperature = UP TO 1000%C. (Depend up on Pellets )
• Power & Burning Fuels will be depend upon production of material

PELLETIZER DESCRIPTION

 SHALIMAR Engineering owing to rich industrial experience, we manufacturing and supply a quality tested assortment of Pelletizers. These products undergo strict quality checks before being introduced in the market. The offered products are made accordingly to meet the requirements of clients. Besides this, we ensure our prestigious clients to deliver these product in committed time frame.

The rotating pan is mounted on a tilting frame. Material is fed from above through a conveyor. Pelletizing liquid is sprayed through nozzles mounted on a movable manifold .Pellets are formed by the rolling motion of material in the pan and the liquid spray. Pellet size is determined by pan inclination, amount of liquid and other parameter. The rolling motion causes the larger pellets to rise to the surface and discharge continuously over the pan rim into a discharge chute.

Pelletizers can agglomerate fine, dry feed materials such as chemical powders, limestone, fertilizer, coal fines, cement / lime kiln dust and fly ash as well as wetter materials such as filter / centrifuge cake, minerals, ores, vibrating sludge and pond tailings.

Advantages

·         Easy Maintenance

·         Pan inclination can be fixed in any position

·         Manually or motor actuated pan tilt mechanism

·         Pan floor cleaned by rotating scrapers

·         Wall and rim

·         Pan with varying wall height and stepped wall for powdering off

·         Available with infinitely variable pan speeds

·         Special materials of construction available

·         Pan equipped with dust hood and exhaust connections

PELLETIZERis available in various size,

·        Production Capacity = up to  10 Ton/Hr. (According to Requirement of client)

·        Out Put Size =up to 20 M.M dia.

·        Power – depend upon production of material

Additional Information:

• Production Capacity: 1-20 ton
• Delivery Time: 1-2 months

We are among the reputed names in the industry for manufacturing and supplying Screw Conveyor to our revered patrons. The offered conveyor is used for conveying of materials including pellets and powders while processing them in chemical and fertilizer industries. This conveyor is sturdy in construction, energy efficient and user friendly. It is available in various technical specifications for meeting with the demands of the customers.

Specification:

·         Length =300-30,000 M.M

·         DiAMEAER = 75 mm to 1200 mm

·         CAPCITY = 100- 20,000 KG/HR

Additional Information:

• Production Capacity: .5-50 TON PER HOUR
• Delivery Time: 20 DAYS
• Packaging Details: WOODEN BOX

Additional Information:

• Production Capacity: 100-2000 KG PER HOUR
• Delivery Time: 2-3 MONTHS PER HOUR
• Packaging Details: LOOSE

Hot Air Generator

We have set a benchmark in the industry for manufacturing and supplying HOT AIR GENERATOR. The offered equipment is used for HEATING and FIRING of substances for a wide range of industries.

Major Uses of product

It is used in firing Rotary kiln, rotary furnace, steel furnace, billet plant, steel forging plant, Boiler or any place where direct fire flame is required  

Model

Coal firing plant is design according to requirement and usage of Consumer

·        Hot Air Generator Capacity = 1Lack -20 Lack K. Calorie/Hr

·        Temperature = 100-300 %C. (depend up on coal )

·        Fuel = Wood, Coal, gas, ldo,etc.

·        Power & Burning Fuels will be depend upon production of material

Description

It is use where high speed mixing process is required

1. Horizontal Plough Mixer consists of four parts: Transmission part, Agitator, Round Container, High-speed cutter. 
2. Two kinds of Transmission parts: Direct Connection type ( It can be installed as required to solve space problem.), Divided type (Chain driving and Belt driving).

3. The high-speed rotation coulter of the agitator disperse the materials from the axial direction, it also makes simple circle movement along the container.

4.The cutter in the mid rotates at a speed of 1440rpm to assist the materials mixing and agglomerate dispersing and depolymerization.

Shalimar PLOUGH MIXTURE RANGE AND SPECIFICATION

USE OF PLOUGH MIXTURE
PLOUGH MIXTURE is used to blend powder product like Pharmaceutical, Chemicals, Dyes, Pigments, Organics, Agricultures products, Minerals, Pesticides & Food products.

BENIFITS OF OUR DESIGN
We designed machine to help our customer to get very good productivity. Easy dismantle for cleaning and quick reassemble is possible by Fabricated U-trough, bolted PLOUGHs and arms, Shaft on heavy duty bearing and housing, bolted End plates, bolted stuffing box.

OPTIONAL FEATURES:

1.            Fluid coupling to start PLOUGH MIXTURE in loaded condition.

1. Liquid spray arrangement.
2. Material construction as per requirement.
3. Special changes to fit in Layout.
4. Special size on demand.
5. Outer Jacket for hitting/cooling.
6. Roster type PLOUGH MIXTURE