Construction Machinery

Quarry for Stone Crushing

We are manufacturing and designing spice processing plant for the entire range of spices. We use to manufacture semi automatic as well as fully automatic plant which includes Primary crushing, cleaning, washing, secondary crushing, screening, and storing. Plant is design according to requirement of client Specialized in the fabrication of these machines for Last 30 years and this enables us to be in a leading position in the field of quarry plant.

We design Project engineering design, manufacture and supply Equipment, Package and delivery, Installation, Commissioning, trial & Personnel training to company staff.

This plant includes some major stages of process:-

1)      Primary Grinding

2)      Secondary Grinding

3)      Screening/ Mesh Separation (Gradation)

4)      Dust Removing and dust collecting

5)        Final Storage

Plant Capacity Available

·        Production Capacity = 10–300 Ton/Hr.  AND MORE

(DESIGN According to Requirement of client)

·        In Put = 800x600 M.M

·        Out Put Size =1-30 M.M

·        Production = depend upon production And Out-put of material

·        Power = as per capacity and equipment selected in plant

Iron & other ore Beneficiation plant

WE ARE MANUFACTURER OF IRON AND OTHER MINERAL ORE BENEFICATION PLNAT AS PER REQUIREMENT. we manufacturing and supply a quality ore Beneficiation plant. These products undergo strict quality checks before being introduced in the market. The offered products are made accordingly to meet the requirements of clients. Besides this, we ensure our prestigious clients to deliver these product in committed time frame.

·         Iron Ore Beneficiation plan

The process of Beneficiation enables for upgrading iron ore

Benefit of Iron Ore:-

·         Iron ore is upgraded by this type of process

·         Process includes washing , wet grinding, screening separation, classification, magnetic separator, Gravity separation , jigging separation and other process as per requirement.

·         Then finally by making pellets this process is end

 Production Capacity = up to 100 Ton/Hr. ( & more According to Requirement of client)

Power consumption – depend upon production of material

Other ore Benefication plant

Just like iron ore Benefication, it is also Applicable in other metallic mineral ore like

PELLETIZER DESCRIPTION

 SHALIMAR Engineering owing to rich industrial experience, we manufacturing and supply a quality tested assortment of Pelletizers. These products undergo strict quality checks before being introduced in the market. The offered products are made accordingly to meet the requirements of clients. Besides this, we ensure our prestigious clients to deliver these product in committed time frame.

The rotating pan is mounted on a tilting frame. Material is fed from above through a conveyor. Pelletizing liquid is sprayed through nozzles mounted on a movable manifold .Pellets are formed by the rolling motion of material in the pan and the liquid spray. Pellet size is determined by pan inclination, amount of liquid and other parameter. The rolling motion causes the larger pellets to rise to the surface and discharge continuously over the pan rim into a discharge chute.

Pelletizers can agglomerate fine, dry feed materials such as chemical powders, limestone, fertilizer, coal fines, cement / lime kiln dust and fly ash as well as wetter materials such as filter / centrifuge cake, minerals, ores, vibrating sludge and pond tailings.

Advantages

·         Easy Maintenance

·         Pan inclination can be fixed in any position

·         Manually or motor actuated pan tilt mechanism

·         Pan floor cleaned by rotating scrapers

·         Wall and rim

·         Pan with varying wall height and stepped wall for powdering off

·         Available with infinitely variable pan speeds

·         Special materials of construction available

·         Pan equipped with dust hood and exhaust connections

PELLETIZERis available in various size,

·        Production Capacity = up to  10 Ton/Hr. (According to Requirement of client)

·        Out Put Size =up to 20 M.M dia.

·        Power – depend upon production of material

1)   Fertilizer plant

WE Offer Trunk-Key plant NPK fertilizer plants, NPK plants, NPK mixture fertilizer plants and other fertilizer plant. We also have a formulation team by which we can also formulate any type of Fertilizer.

NPK mixture fertilizers are formulated & recommended by agricultural scientists to enhance the output of the crops by giving it specific and exclusive blend of plant nutrients. All the major plant nutrients like Nitrogen, Phosphorus Sulphur and Potash are mixed in different ratios to make it suitable for specific crops. These specific ratios of NPK & 8 are called grades. The numbers in the grade's name represents the percentage of N1, P2O5 & K2O respectively in the mixture. There are separate grades for Rice, Wheat, Potato and Sugarcane, etc.

NPK fertilizer plants are used for production of complex with different concentrations and types, such as inorganic fertilizers and biological fertilizers. These fertilizers can be obtained in the form of uniform granules from upto 4mm size. These granules are white, cream brown, gray or black in colour.

Process Design

The raw materials is in the weight belts conveyors are weighed in hopper and moved to grinding and then to mi Mixer for producing homogenous mixture. The material is mixed with the recycle material and taken for granulation in granulation drum where the partial granulation is achieved with very fine jet of water spray. The fine powder gets deposited on a small naclei. This process can be controlled to produce particle size as per the demand of the customers. The material is taken to dryer drum where hot air generated in the furnace is passed though it. The raw material having low melting points easily melts and gets deposited on the nuclei. The high temperature evaporates water and the material is air dried. Further, the material is cooled by blowing ambient air through it in cooler drum. The 1 - 4 mm or desired size homogenous particles are obtained using vibrating screens. The screened particles of uniform size are precisely packed in bag. The oversize material (after crushing) and undersize are recycled. The dust in the system can be separated with cyclones and scrubbed with water.

Equipments of NPK Production Line

• Feeding Hopper  with load shell
• Feeder            
• Belt conveyor
• 3 roller mill
• Mixture
• Rotary drum granulator
• Furnace
• Rotary dryer
• Rotary cooler
• Rotary coating machine
• Packing machine
• Vibrating screen
• Cyclones & dust collector
• Bucket elevator
• Finished silo
• Packing machine

Plant is available according to client requirement

• Production Capacity = 75 to 400 Ton/Hr. ( & more According to special Requirement of client)
• Power & Fuel consumption  = depend upon production of material
• Raw Material required = as per formulation.

ABOUT GYRO SCREEN (vibro shifter)
New technology shifter is giving horizontal, vertical and circular mechanical vibration. Vibro Shifter is for screening dry powder OR wet medium. It is also useful for separation solid-solid OR Solid-liquid and classification of solid. It is rigid screening device, which vibrates with screen above its center of mass. Whole mass is suspended on coil springs, which gives thrust to screening unit by its own compression and de-compression. Spring allow unit to vibrates freely and also prevent transmission of vibration on floor. Number of screen decks and spacing frame assembled on circular base frame. Screen is uniformly tensioned in all direction by center support. Specially designed vibrating motor generates vibration. Eccentric shaft is fixed on both side extended motor shaft. Eccentric weight is rotate with motor and generates vibration of whole masks.

HOW GYRO SCREEN (vibro shifter) WORKS
Material for screening is to be fed into upper screen deck. Fine material enter into lower deck after pass from top screen and coarser remain over screen. Material over each deck is automatically discharge from individual discharge spout. Over size material discharge rate can be increase by increasing horizontal throw. Horizontal throw is increase by rotation of upper eccentric mass. Maximum vertical vibration is desirable for clean the screen and dislodge material. Vertical and tangential plane vibration is change by lower weight. Angular position of upper and lower eccentric weight is for control circular motion of particles in the screen for getting better screening efficiency.

We are also engaged in manufacturing, supplying and exporting a wide range of Steel Chimney. Their range varies from 500mm – 1000mm in diameter and up to 50 meters in height. Few of our Structural Supported Chimneys have been approved by EIL/IIT. In accordance with the international quality norms, these Chimney are designed and developed.The raw materials used in the manufacture of these chimneys are of premium quality, which is acquired from our trusted vender. These are available in most competitive market prices to meet our clients’ specifications and dimensions. Our Structural Supported Chimneys extensively find applications in factories as well as in various industries.

Features:

·         High performance

·         Less maintenance

·         Well analyzed

·         With high temp paint, lining work

·         Self supporting 

·         Steel Chimney for Boiler and Furnace flue exhaust

We are instrumental in manufacturing and supplying Air Classifier. The offered instrument is used for separating different sizes of particles from two and more kinds of powdered substances. It makes use of centrifugal force and air currents for separation on the basis of weight of the particles. This machine is built in adherence to the industrial standards.

Microniz Air Classifier

Our Micronizing plant consists = feed hopper with screw feeder, Ultra fine air classifier ,,inter-connecting Ducts, Dust Collector (Bag Filter), Blower, Air Compressor and  Electric Control Panel with Electric Motors.

OPERATION: This unit has specially been designed to serve the purpose of classification of the ground material. The mineral powder of 400/500 mesh size is feed to the hopper through screw feeder which further leads to the classifier unit which classifies the powder in the  order of 20 or 10 micron size and the coarse material (i.e. Tailing) is recovered from the  bottom of the Air lock. The classifier runs through ‘V’ Belts drive with the help of Electric Motor. The RPM of the classifier is adjusted through variable frequency drive in order to obtain different microne sizes. The Blower Placed in the circuit pushes the material to the classifier unit for classification of the  material as per requirement and then the same goes to the RPJ Dust Collector from where the final product is collector through Air Lock. It is a Continuous process wherein we feed new material with tailing material through screw feeder.

We are Designer, manufacturing and supplying Pellet Burner. The offered equipment is used for firing of substances for a wide range of industries.

Major Uses of product

It is used in firing Rotary kiln, rotary furnace, steel furnace, billet plant, food industries, steel forging plant, Boiler or any place where direct fire flame is required.

• We are presenting proven & efficient series of bio-mass pellet fired burners..
• This is basically European concept for environment friendly combustion heating process.
• It’s a eco-friendly product, Because PELLETS are made from wooden saw-dust, sugarcane west & many other agree-waste available in market.

Major Benefit of Pellet Burner

• Eco friendly combustion
• Lower cost of fuel compare to Oil & Gas.
• Minimum guaranteed 25% and more savings in fuel cost.
• Easy to store, Handle, Transport of pellets
• Equal quality, un- interrupted availability of pellets all the seasons
• Very small ash content as residue after burning
• High efficient (90-95% ?) controlled combustion
• Low power consumption
• Clean & Silent operation
• Compact sized installation compare to Wood Gasifier
• Very few modifications require for replacing existing Oil & Gas burner in Boilar and any other process of combustion.

Benefits burners

• Universal burners can be used in all kinds of boilers - boilers, cast iron, sheet metal boilers, etc.
• Greatly increase the efficiency of the boiler and automate insertion and temperature control
• Good price / performance
• Clean combustion efficiency up to 85%
• Burner can be installed in all manufactured solid fuel boilers
• The burner is mounted hopper that allows us to comfort - Automatic reloading (optional)
• The burner is controlled by the state of the art electronic control unit.
• Convenient for Heating Engineers - EASY INSTALLATION
• Burner burns all the pellets 6-8 mm (wood, grass, hay, agro), also excellent for brown coal nut 2, 2 black walnut, wood chips, etc.

Model

Pellet Burner is design according to requirement and usage of Consumer

• Burner Capacity = 0.5 Lack -20 Lack K. Calorie/Hr & more.
• Output Temperature = UP TO 1000%C. (Depend up on Pellets )
• Power & Burning Fuels will be depend upon production of material

Hot Air Generator

We have set a benchmark in the industry for manufacturing and supplying HOT AIR GENERATOR. The offered equipment is used for HEATING and FIRING of substances for a wide range of industries.

Major Uses of product

It is used in firing Rotary kiln, rotary furnace, steel furnace, billet plant, steel forging plant, Boiler or any place where direct fire flame is required  

Model

Coal firing plant is design according to requirement and usage of Consumer

·        Hot Air Generator Capacity = 1Lack -20 Lack K. Calorie/Hr

·        Temperature = 100-300 %C. (depend up on coal )

·        Fuel = Wood, Coal, gas, ldo,etc.

·        Power & Burning Fuels will be depend upon production of material